Method and management system

What is bowtie analysis?

At the centre sits the moment control is lost (the top event); to the left the threats leading to it and the preventive barriers; to the right the consequences and the recovery barriers that limit them. It produces no score; its strength is making barriers visible. Every barrier must be effective, independent and auditable, and active barriers must complete detect–decide–act.

What the shape means

The knot of the bowtie is the top event: the moment control is lost — a tank overflows, a line parts, gas escapes. To its left are the threats that lead there and the preventive barriers that stop them; to its right the consequences if the top event occurs and the recovery barriers that limit them.

What counts as a barrier

To be a barrier, three criteria are expected: it must be effective (able to break that path on its own), independent (not failing with another barrier from the same fault) and auditable (its working can be demonstrated). “Being careful” is not a barrier; it cannot be measured or audited.

Types of barrier

  • passive hardware (a bund, a wall, a seal),
  • continuous hardware,
  • active hardware (sensor plus interlock),
  • active human (operator intervention),
  • active hardware plus human.

Where a human has a role, all three steps must be complete: detect, decide, act. If the alarm sounds but nobody knows what to do, the barrier is incomplete.

Escalation factors

This is the least known and most valuable part of a bowtie: the conditions that weaken a barrier, and the secondary barriers placed against them. “There is a gas detector” is a barrier; “its calibration has lapsed” is an escalation factor; “a calibration schedule and record” is the barrier against it.

Not numerical, but not empty

The method produces no score. What it does open up is a three-dimensional assessment of each barrier: effectiveness, availability and reliability. Critical barriers are taken into a barrier management plan with an owner, a test method and a frequency.

Manage this in Optifora

Optifora is not a single program but a compliance platform assembled from modules. The catalogue states which module is ready today and which is on the roadmap.

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