Method and management system

How does HAZOP output feed a bowtie?

Deviations produced by multiplying a parameter with a guide word are candidate threats on the left of a bowtie; the consequences of the deviation go to the right, and existing safeguards become candidate barriers in the middle. Copying them straight across gives a wrong result: a study produces hundreds of deviations and they are not all separate threats. The filter is the threat test — a deviation that can reach the top event alone is a threat, otherwise it is an escalation factor.

How a deviation is produced

A deviation is a parameter multiplied by a guide word: no or none, more, less, as well as, part of, reverse, other than, early, late, before, after. The parameters are flow, pressure, temperature, level, composition, reaction, phase and the operating states.

Column mapping

Worksheet columnPlace in the bowtie
Possible causesCandidate threat (left)
ConsequencesConsequence (right), or the top event itself
SafeguardsCandidate barrier
Actions requiredMissing barrier, open item

The filter is essential

A study produces hundreds of rows. Moving all of them to the left makes the bowtie unreadable and kills its only real advantage — the shared picture. The test does not change: a deviation that can reach the top event on its own is a threat; one that only matters together with another condition is an escalation factor on the relevant barrier.

Same consequence, different top events

Deviation consequences usually gather under a handful of headings: loss of containment, fire, explosion, equipment damage. Those gathering points are often good candidate top events — which is how the number of bowties a site needs gets measured rather than guessed.

The column that must not be lost

"Actions required" is the column most often dropped in the transfer. Yet it is the most valuable one in a bowtie: every open action is a barrier that does not exist yet, and it should sit on the diagram as an empty place.

Manage this in Optifora

Optifora is not a single program but a compliance platform assembled from modules. The catalogue states which module is ready today and which is on the roadmap.

See what Optifora is